Manufacturing Process
From your idea to the finished product — navigate through our 17-step interactive production experience with actual factory photography.
Slide 01 / 23Yarn Stacking
"Incoming yarn and raw materials organized systematically before production."
All incoming yarn lots, raw thread spools, and greige materials are systematically received, cataloged, and organized in temperature-regulated holding racks. Each batch is tagged with lot numbers and composition certificates for complete raw material traceability.
Equipment & Technology Showcase
High-precision machinery powering consistent quality, speed, and safety.
Automated CNC Fabric Cutting System
Computerized lay-cutting machine with vacuum table compression and automatic blade sharpening. Slices multi-ply lays with 0.1mm tolerance, maximizing yield and speed.
Needle Sorting & Metal Detection Machine
Vital quality and safety control equipment designed for broken needle detection and metal fragment sorting to guarantee 100% garment safety before shipment.
Pattern Making Machine & CAD Plotter
Computer-aided pattern drafting and plotting equipment for creating accurate garment patterns and master templates, supporting consistent cutting and high-volume production.
Quality Assurance & AQL Sampling Chart
Acceptable Quality Limit (AQL 2.5 Major / 4.0 Minor) inspection standards and needle safety testing.
Acceptable Quality Limit (AQL) Standards
Our pre-shipment inspections follow international AQL standards. Sample sizes are selected at random based on total lot order size.
Critical Defects (AQL 0.0)
Zero tolerance for broken needles, sharp edges, or hazardous chemical residues.
Major Defects (AQL 2.5)
Open seams, dimensional tolerance deviations (>1.5cm), or severe panel shading.
Yarn & Fabric Inspection
Light table inspection on raw fabric rolls and spectrophotometer color matching across yarn lots.
Cut Panel Inspection
Notch alignment, template measurement audit, and continuous sewing line SPI checks.
Needle Sorting & Metal Safety
High-sensitivity metal detection and needle sorting machine verifying 100% of finished garments before shipment.
Start Your Project or Request an Inspection
Have a garment manufacturing order or quality inspection requirement? Contact our team in Tirupur, India.
Manufacturing & Product Inquiry Form
Product SectionMPSS Sourcing Solutions
Tirupur Garment Hub, Tamil Nadu, India
Email Inquiry
info@myprofilesourcing.com
We respond within 24 business hours
Phone & WhatsApp
+91 8921647436
Mon - Sat: 9:00 AM - 6:30 PM IST
Factory & Sourcing Office
Eden Garden, Vijayapuram
Tirupur, Tamil Nadu 641606, India
Guaranteed 24-Hour Response
Our garment technical merchandisers and QA engineers respond to all Product and Service inquiries within 24 business hours.